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    Video: Creating a split turning blank

    The wall shelf begins as four pieces glued together as a single turning blank using a paper joint; a centuries-old technique.

    Author Headshot By Mark Gardner Aug 04, 2021

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    To make the big turning blank, I glue up four pieces of 16/4 poplar with 3⁄4-in.-thick pieces of pine as filler; this creates a blank that yields four shelves. The lathe’s drive center and live center leave their marks in the filler pieces instead of in the shelf wood. And when I split the forms apart, the soft pine filler protects the poplar shelf wood from damage.

    Make the blank 2 in. longer than the finished shelf will be. Start by cutting the poplar pieces to length, and jointing two adjacent faces square to each other; these will be the glue faces. Next mill three pine filler pieces—two narrow ones and one wide one. And cut a strip of brown kraft paper to go in each glue joint.

    The blank gets glued up in stages. Before you begin, assemble the blank dry and mark the layout. I use a…

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    Videos in the Series

    • Video: Creating a split turning blank

      August 4, 2021

      The wall shelf begins as four pieces glued together as a single turning blank using a paper joint; a centuries-old technique.

    • Video: Turning the wall shelf

      August 4, 2021

      In this episode, Mark turns blank into a pod shape, and then splits it apart at the paper seems, revealing four turned shelves.

    • Video: Creating a charred and painted finish

      August 4, 2021

      Mark's applies an unusual finish to his wall shelves; first scorching the surface with a torch and then painting to create a one of a kind surface.

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    About This Video Workshop

    Mark Gardner's turned display shelves are made four at a time, glued up from a blank of four square pieces. Mark turns the glued-up blank into a pod shape, decorates it with beads or coves, splits it into four pieces, and ends up with four wall shelves. He adds a French cleat and a finish, and his floating shelves are good to go. In this bite-sized video series, you'll see how Mark creates these stylish… More about this Video Workshop

    Comments

    1. KennethCole | Aug 07, 2021 07:26pm | #1

      Excellent.

    2. marsto | Aug 27, 2021 07:59pm | #2

      Am I the only person wondering why this doesn't fly apart on the lathe? The article says that a "swift knock of the mallet" on a paint scraper is all that is needed to separate the pieces.... I ask this despite being reasonably sure I'm missing something obvious.
      Anyone?

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