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    Fine Woodworking Project Guides

    Handplanes

    Guide Home
    Chapter
    • All About Handplanes
    • Planes for Surfacing and Smoothing
    • Planes for Joinery and Shaping
    • Block Planes
    • Scrapers and Scratch Stocks
    How-To

    How to Fit Tenons with a Rabbet Plane

    While Mike Pekovich prefers a large shoulder plane to tune his joinery, he shows how the process can easily be done with a much more affordable vintage rabbet plane like the Stanley #78.

    Author Headshot By Michael Pekovich Oct 29, 2020

    Most of my mortise-and-tenon work is handled with machines. I like to make my mortises on the hollow-chisel mortiser and tackle my tenons at the tablesaw with a dado stack. I always aim for a fit that is just a little bit too snug that I can just barely get into the joint because there can be a variation in the width of the stock from piece to piece–leading to slight variations in the size of the tenon off the tablesaw. It’s a delicate balance, though. If the tenon won’t fit into the mortise at all, I’ll have too much work to do with hand tools and I really risk getting my joinery out of square during fitting.

    My favorite tool for trimming tenons while keeping them super square is a large shoulder plane. It does the job really well since there is so much mass to it and it has a nice, wide blade. However they can be expensive, and if you’re just getting into the craft, spending $250 on a big shoulder plane might not be in your budget. There’s a really good solution for a lot less money–a vintage rabbet plane like the Stanley #78.

    With its full-width blade, a vintage rabbet plane is basically the same thing as a shoulder plane and they are pretty easy to find for around $30 to $40. They were never used very often, so they tend to be in really good shape and they don’t take a lot of effort to tune up.

    In use, the main difference between a shoulder plane and a rabbet plane is workholding. A shoulder plane allows you to grip the tool right above the blade and use a bench hook to hold the stock. The rabbet plane is a two-handed tool and requires you to clamp the workpiece in a vise. Get that blade sharp and you’ll be fitting tenons easily.


    Tune Up a Shoulder Plane

    Sharpen the blade and clean up the tool to ensure top performance when trimming tenons and rabbets

    Ep 5.1 – The shoulder plane and the smoothing plane

    Mike shows you how to set up and use two of his most used planes

    Rabbet Planes Are Real Shop Workhorses

    These versatile tools clean up machine cuts and fine-tune joinery for a perfect fit

     

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    Previous: Three Planes for Cutting Rabbets Next: Rabbet Planes Are Real Shop Workhorses

    Guide

    Handplanes

    Chapter

    Planes for Joinery and Shaping

    Comments

    1. PGMtl | Oct 31, 2020 06:04pm | #1

      Thank you Mike for helping beginners! I Also have the 78 and find it doesn't get the love it deserves out in the publishing and online world. Great demonstration of tenon tune-ups.

    2. User avater
      joemcbride | Nov 01, 2020 01:40am | #2

      Now there are also ads on videos? Really?

    3. User avater
      josephfain | Nov 02, 2020 11:55pm | #3

      Very informative!

    4. WorksInTheory | Nov 14, 2020 12:54pm | #4

      Would you also taper our bevel the end of the tenon edges slightly atleast to make it easier to insert as well as remove that from being the culprit? Also is that bench considered too low for you?

    5. RocketScientistLady | Nov 14, 2020 04:18pm | #5

      I’m new to plane use. Can you use a block plane to do this? It’s rough deciding which plane to buy first.

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    Handplanes

    Handplanes

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    All About Handplanes
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