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    Cutting Joinery for the Toolbox Case

    Stopped dadoes and rabbets are cut by machine and fitted with hand tools.

    By Matt Wajda Feb 21, 2017

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    In this video workshop you’ll get a taste of what it’s like at the North Bennet Street School. So sit back, grab a notebook, and learn how to build a toolbox, the North Bennet Street way.


    In this episode, Matt Wajada is working on case assembly, particularly on the stopped dadoes and rabbets.

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    Videos in the Series

    • All About the North Bennet Street Toolbox

      January 24, 2017

      For many, the toolbox serves as a badge of honor, but for the instructors at the school, the toolbox is an important teaching tool that covers an array of hand-tool and machine techniques.

    • The History of the North Bennet Street Toolbox

      January 24, 2017

      For some it is a place to put your tools, but for the students of North Bennet Street School, their toolbox is a badge of honor.

    • Panel glue-ups using a spring joint

      Easy Way to Glue up Panels

      January 24, 2017

      Learn how to use a simple spring joint to glue up boards and how to place your clamps to ensure a flat panel.

    • covetailed case layout 16x9

      Dovetailed Toolbox Case Needs Careful Layout

      January 31, 2017

      Dovetails for a toolbox must be strong, but for an heirloom box they also should be attractive. Learn some tricks and techniques for nailing the layout.

    • Hand-cut dovetails part 1 - Pins First

      Hand-Cut Dovetails: Pins First

      February 7, 2017

      Discover the pins-first approach to dovetails that the North Bennet Street School is known for. Learn proper sawing technique and how to efficiently and effectively chisel out the waste.

    • Hand-cut dovetails

      Hand-Cut Dovetails: Tails Second

      February 14, 2017

      After cutting the pins, learn how to transfer and cut the tails of the dovetail joint, the North Bennet way.

    • Finessing the Fit of the Dovetails

      Finessing the Fit of Case Dovetails

      February 14, 2017

      How to creep up to the perfect dovetail fit using a method called "chasing the smudge."

    • case assembly 16x9

      Cutting Joinery for the Toolbox Case

      February 21, 2017

      Stopped dadoes and rabbets are cut by machine and fitted with hand tools.

    • Gluing Up the Case

      Gluing Up a Toolbox Case

      February 28, 2017

      With the North Bennet Street Toolbox, lots of parts have to come together perfectly, so you may need an extra pair of hands to tackle this daunting glue-up.

    • case dividers 16x9

      Making Dividers for the Toobox

      March 7, 2017

      The dividers are joined using bridle joints and mortise and tenons cut perfectly on the tablesaw.

    • The Internal Elements

      How to Attach Dividers to the Case

      March 14, 2017

      Learn an efficient method of fitting dividers to a case and a simple method of installing drawer runners.

    • How to Make Dovetailed Drawer Partitions: Dado First

      March 14, 2017

      Learn how to cut a dado by hand for the drawer partition.

    • In this episode, Matt finishes the dovetailed partition, and glues in the dividers finishing off the internal structural elements

      How to Make Dovetailed Drawer Partitions: Dovetail Second

      March 14, 2017

      Learn how to cut, fit, and glue up the dovetail joint for the drawer partitions.

    • toolbox drawer layout 16x9

      Laying Out Dovetail Joinery for the Drawers

      March 21, 2017

      Tips and tricks for fitting a drawer perfectly and getting the layout spot-on for the half-blind and through dovetails.

    • Half-Blind Dovetailed Drawers

      Cutting Half-Blind Dovetails for Drawers

      March 28, 2017

      Learn how to cut and fit half-blind dovetails the North Bennet Street way.

    • Drawer Fitting 16x9

      How to Fit Drawers

      April 4, 2017

      Learn how to fit an assembled drawer perfectly to its case opening.

    • Frame and Panel Door - Sizing the frame

      Cutting Joinery for a Frame-and-Panel Door

      April 11, 2017

      The door frame is assembled with machine-cut mortise and tenon joinery.

    • Raised Panel 16x9

      Make a Raised Panel for a Door

      April 11, 2017

      How to cut a raised panel on the tablesaw using a clever jig that ensures safety and accuracy.

    • Door Assembly

      How to Assemble a Raised-Panel Door

      April 11, 2017

      Prefinish the panel, cut the mortise for the lock, and then glue it all together.

    • adding hardware to toolbox 16x9

      How to Hang the Door and Add a Lockset

      April 18, 2017

      Learn how to fit a door, add hinges, and install a lockset that works perfectly.

    • The Back Panel

      How to Make a Shiplapped Back Panel

      April 25, 2017

      Tips and techniques for making an elegant, traditional cabinet back.

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    Previous: Finessing the Fit of Case Dovetails Next: Gluing Up a Toolbox Case

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    Comments

    1. CHARTER | Feb 21, 2017 02:46pm | #1

      After cutting the rabbets, those end pins sure look weakened. Perhaps using half-blind instead of through dovetails would have left a bit more support? (And maybe looked more finished?) Just a thought....
      73

    2. User avater
      sawdustandwoodchips | Feb 21, 2017 07:14pm | #2

      I could hardly watch this episode - why would anyone try and cut stopped dados on a table saw - it is an accident waiting to happen. these would have been safe and easy using a router.

      1. User avater FWW Editor
        BenStrano | Feb 22, 2017 10:11am | #4

        It is dangerous to cut stopped dados on the tablesaw without a stop block behind the piece. As Matt explains, this is a safe way and efficient of doing it. But as always, and as CTSailor says, if you're not comfortable doing anything in the shop, don't.

    3. ctsailor | Feb 22, 2017 09:22am | #3

      If stopped dado's on the table saw does not feel safe -- don't it. But to claim it is an accident waiting to happen? Maybe one should consider how many such dado's have been cut by students making this, their first substantial project at NBSS, without incident before making a blanket statement that it is not safe. Done properly it is plenty safe. Routers can be too. And Chisels and saw. To each their own.

    4. user-4415120 | Feb 22, 2017 03:58pm | #5

      Ben Strano,

      Could you please share the plans...

      1. User avater FWW Editor
        BenStrano | Feb 22, 2017 04:36pm | #6

        We are still working on the plans. I'll post a link when they're finished.

    5. Ben_TarrytownNY | Feb 23, 2017 10:29am | #7

      I don't quite understand the logic of the stopped dado cuts. Matt W. mentioned in the introduction video that the table saw was fast but the whole set up seems so Micky Mouse and even worse the dado blade tore out the case like crazy. Also, that little piece of wood might give control but is not going to stop anything.

      I'm glad that Matt is showing is how they do things at his school but it just seems like a router table would be a lot more efficient for this exercise.

      Overall, I like the slow pace of this vid series, especially the hand tool part, but that last 29 minutes had me scratching my head.

    6. User avater
      lund_fisher | Feb 26, 2017 01:07pm | #8

      I love watching Matt work. It's so relaxing.

    7. user-6317562 | Feb 26, 2017 09:02pm | #9

      I have been studying and practicing hand cut dovetails for two years, and have decided to give up on them until seeing this video. His way of making them accurate is brilliant. I am going to return to hand cut dovetails as a result of seeing this vedeo.

    8. gjimything | Mar 05, 2017 02:03pm | #10

      I've taken several classes at NBSS with Matt. He is a phenomenal instructor and an encyclopedia of woodworking knowledge. The stopped dado operation is something that Matt has taught before. As indicated, only attempt when there is a stop set up behind to make a safe cut.

      Matt's focus is always safety and how to execute an operation safely. He explains the operation and how to do it safely, as he did when finishing the dado cuts with mallet and chisel. I hope to see more of Matt on FWW videos.

    9. user-6657546 | Mar 05, 2017 09:08pm | #11

      Im excited to see the plans too.

    10. dbouch | Mar 06, 2017 03:30pm | #12

      i tried hand cut dovetails more than a few times. then i bought the leigh jig. i'm not unhappy with the leigh results, but the more i do this work, the less i'm drawn to machines. loud, dangerous, dusty, etc. i've never seen a more thorough "teacherly" approach to the process. i'm going to go practice again. this series is kind of a revelation to me. i feel like i'm actually in a class at NBSS. thank you for this.

    11. reglilly | Mar 11, 2017 12:51pm | #13

      Where will the link for the plans be posted? Any idea when they might be forthcoming?

    12. User avater
      Dan_Desch | Mar 21, 2017 04:45pm | #14

      Great series, been taking all the valuable education in. I'm failing to understand something, though. Why were the dados not done on a router table or with a router? Seems like it was be easier, quicker with less waste to chisel, and safer. Of course, this video series is on a hand-cut dovetail tool box, so I know they aren't necessarily going for 'quicker,' but if you're going to use power tools for part of the operation, would there be any reason why he didn't use a router?

      1. User avater FWW Editor
        BenStrano | Mar 22, 2017 07:22am | #15

        Keep in mind that this is a student project, which is part of a specific curriculum. So a lot of what Matt does is based on teaching skills you might not otherwise learn. However, it's really important to reference each cut off of the same face (i.e. consistently the top or bottom) so that the cuts are in exactly the same place on the opposing parts. If you did it on the router table that would be much harder since the fences rarely go more than 12" away from the bit.

        It can certainly be done, and if you're more comfortable doing it on a router table (or any other method) by all means, that's how you should do it, but the method Matt demonstrates here is safe and efficient.

    13. user-5503139 | Sep 28, 2017 07:34pm | #16

      I ordered printed plans and there were errors with measurements. One in particular the side panel reads3/4" think by 3/4" wide. No explanation or article included with this one either.

    14. cndshullaw | Nov 06, 2018 10:38am | #17

      I've read all the comments but I have to say I thoroughly enjoyed this video. I learned a ton and enjoyed every minute of it. People have to keep in mind they people do what they are comfortable with. Just because you do it a certain way doesn't mean everyone has to do it. I've cut stopped dado a table saw. The only thing I'll comment on is he is cutting with the grain so isn't that a groove? Dado is against the grain? :)

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