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    A Woodworker’s Guide to Upholstery: Building Up Foam Layers

    In this episode, learn the basics of making a comfortable cushion using foam up with three different types and sizes of foam.

    Author Headshot By Mike Mascelli Feb 22, 2018

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    Upholstery might seem intimidating at first, but making a comfortable seat cushion is well within the skillset of any woodworker. In this video series, upholsterer Michael Mascelli takes you through the process of upholstering the drop-in seat cushion frame for an Arts & Crafts rocking chair built by Mike Pekovich.

    You’ll learn how to:

    • Assemble a simple yet effective set of basic tools for upholstery
    • Create a sprung foundation with zigger springs
    • Build up a base of various foam and Dacron layers to get the right shape and comfort
    • Top it off with a folded and tacked show cover of leather or vinyl, and a simple neat dust cover on the bottom.

    In this episode, you will learn how to build up the foam up with three different types and sizes of foam to create a comfortable cushion.

    Video by Jeff Roos and Ben Strano Edited by Jeff Roos…

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    Videos in the Series

    • A Woodworker’s Guide to Upholstery: Tools and Materials

      February 7, 2018

      In this episode, learn about the tools you'll need to start upholstering, and the anatomy of a well-constructed chair cushion.

    • A Woodworker’s Guide to Upholstery: Making the Deck

      February 7, 2018

      In this episode, you will discover two ways to create a deck, which is the foundation of a chair cushion.

    • A Woodworker’s Guide to Upholstery: Building Up Foam Layers

      February 22, 2018

      In this episode, learn the basics of making a comfortable cushion using foam up with three different types and sizes of foam.

    • A Woodworker’s Guide to Upholstery: Adding the Muslin Layer

      March 1, 2018

      In this episode, make the undercover for the seat using muslin, a readily available and inexpensive fabric.

    • A Woodworker’s Guide to Upholstery: Establishing the Corners

      March 1, 2018

      The corners are the most difficult part of the seat. Learn some pro tips on getting them right every time.

    • A Woodworker’s Guide to Upholstery: Show and Dust Covers

      March 8, 2018

      The final pieces to the chair seat are the vinyl show cover and the dust cover.

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    Previous: A Woodworker’s Guide to Upholstery: Making the Deck Next: A Woodworker’s Guide to Upholstery: Adding the Muslin Layer

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    Comments

    1. Markham15 | Feb 23, 2018 10:29am | #1

      This is a great series so far. I've always wondered how to do this and Mike does a fantastic job of demystifying the task of upholstering this chair seat.

    2. User avater
      marenras | Feb 24, 2018 11:18pm | #2

      Loving this series! Upholstery information for woodworkers is really hard to come by, and I love seeing a master at work!

    3. user-6955695 | Feb 25, 2018 09:05am | #3

      This comes at a timely point for me. I am just at the dry fit stage of a Morris chair adaptation & was thinking about how to go about the leather cushions. Thanks!

    4. User avater
      Artex | Feb 25, 2018 09:36pm | #4

      Thank you so much for this series, I am learning quite a lot and ready to tackle my next project, upholstering is something I really wanted to try.

    5. Hawki72 | Mar 01, 2018 01:10pm | #5

      Love the content. Thank you.

      Episode #2 needs some re-editing as many of the scenes are repeated, reminding me of a phonograph needle gettting stuck and replaying the same phrase over and over.

    6. User avater
      pintodeluxe | Mar 01, 2018 11:34pm | #6

      Finally, someone who pronounces Dacron correctly. I love this guy!

    7. User avater
      cdrogers | Jan 22, 2019 08:47pm | #7

      Can anyone share the best place(s) online to purchase upholstery supplies? Such as good quality, U.S.-made tacks, webbing, etc. Thanks in advance.

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    Design and Techniques
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